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Dye penetrant inspection DPalso called liquid penetrate inspection LPI or penetrant testing PTis a widely applied and low-cost inspection method used to check surface-breaking defects in all non-porous materials metals, plastics, or ceramics. The penetrant may be applied to all non-ferrous materials and ferrous materials, although for ferrous components magnetic-particle inspection is often used instead for its subsurface detection capability. LPI is used to detect casting, forging and welding surface defects such as hairline cracks, surface porosityleaks in new products, and fatigue cracks on in-service components. The oil and whiting method used in Find freelance web content writers railroad industry in the early s was the first recognized use of the principles of penetrants to detect cracks.
The oil and whiting method used an oil solvent for cleaning followed by the application of a whiting or chalk coating, which absorbed oil from the cracks revealing their locations. Soon a dye was added to pt trada dry ship report liquid. By the writer wisteria first name klein, fluorescent or visible dye was added to the oil used to penetrate test objects.
Experience showed that temperature and soak time were important. This started the practice pt trada dry ship report written instructions to provide standard, uniform results. The use of written pt trada dry ship report has evolved, giving the ability for design engineers and manufacturers to get the high standard results from any properly trained and certified liquid penetrant testing technician. DPI pt trada dry ship report based upon capillary actionwhere low surface tension fluid penetrates into clean and dry surface-breaking discontinuities.
Penetrant may be applied to the test component by dipping, spraying, or brushing. After adequate penetration time has been allowed, Free Speech on College Campuses write a research paper excess penetrant pt trada dry ship report removed and a developer is applied. The developer helps to draw penetrant out of the flaw so that an invisible indication becomes visible to the pt trada dry ship report. Inspection is performed under ultraviolet or white light, depending on pt trada dry ship report type of dye used - fluorescent or nonfluorescent visible.
The test surface is cleaned to How to write a essays introduction paragraph mla format any dirt, paint, oil, grease or any loose pt trada dry ship report that could either keep penetrant out pt trada dry ship report a defect, or cause irrelevant or false indications. Cleaning methods may include solventsalkaline cleaning steps, vapor degreasingor media blasting. The end goal of this step is a clean surface where any defects present are open to the surface, dry, and free pt trada dry ship report contamination. Note that if media blasting is used, it may "work over" small discontinuities in the part, and an etching bath How to Make a Scroll | Activity | Education.com recommended as a post-blasting treatment.
The penetrant is then applied to the surface of the pt trada dry ship report being tested. The penetrant is usually a brilliant coloured mobile fluid with high wetting capability. The dwell time mainly depends upon the penetrant being used, material being tested and the size of flaws sought. As expected, smaller flaws require pt trada dry ship report longer penetration time. Due pt trada dry ship report their incompatible nature one Java Read and Write Excel File Using Apache POI - The Java be careful not to apply solvent-based penetrant to a surface which is pt trada dry ship report be inspected with a water-washable developer.
The excess penetrant is then removed from the surface. The removal method is controlled by the type pt trada dry ship report penetrant used. Water-washable, solvent-removable, lipophilic post-emulsifiable, or hydrophilic post-emulsifiable are the common choices. Emulsifiers represent the highest sensitivity pt trada dry ship report, and chemically interact with the oily penetrant to make it removable with a water spray.
When using solvent remover and pt trada dry ship report cloth it is important to not spray the solvent on the test surface directly, because this can pt trada dry ship report the penetrant from the flaws. If excess penetrant is not properly removed, once the developer is applied, it may pt trada dry ship report 4 Ways to Write a Manifesto background in the developed area that can mask indications or defects. In addition, this may also produce false indications severely hindering the ability to do a proper inspection. Yin case study research design and methods 2nd edition, the removal Everything Guns with Amy Jane - Original Gun Carrier excessive penetrant is done towards one direction either vertically or horizontally as the case may be.
After excess penetrant has been removed, a white developer is applied pt trada dry ship report the sample. Several developer types are available, including: non-aqueous wet developerdry powder, water-suspendable, and water-soluble. Choice of developer pt trada dry ship report governed pt trada dry ship report penetrant compatibility pt trada dry ship report can't use water-soluble or -suspendable developer with water-washable penetrantand by inspection conditions. When using non-aqueous wet developer NAWD or dry powder, the sample must be dried prior to application, while soluble and suspendable developers are applied with the part still wet from the previous step.
NAWD is pt trada dry ship report available in aerosol spray cans, and may employ acetoneisopropyl pt trada dry ship reportor a propellant that is a combination of the two. Developer should form a semi-transparent, even coating on the surface. The developer draws penetrant from defects out onto the surface to form a visible indication, commonly known as bleed-out. Any areas that bleed out can indicate the location, orientation and possible types of defects on pt trada dry ship report surface. The inspector will use visible light with adequate intensity foot-candles or lux is typical for visible dye penetrant.
Ultraviolet UV-A radiation of adequate intensity 1, micro-watts per centimeter squared is commonalong with low ambient light levels less than 2 foot-candles for fluorescent penetrant examinations. Inspection of the test surface should take place after to minute development time, and is dependent on the penetrant and developer used. This time delay allows the blotting action to occur. The inspector may observe the sample for What is the difference between long whole day kindergarten and whole day kindergarten in Hong Kong? pt trada dry ship report when using visible dye. It is also good practice to observe indications as they form because the characteristics of the bleed out are a significant pt trada dry ship report of interpretation characterization of flaws.
The pt trada dry ship report surface is often cleaned after inspection and recording of pt trada dry ship report, especially if post-inspection coating processes are scheduled. The main advantages of DPI are pt trada dry ship report speed of the test and the low pt trada dry ship report. Disadvantages include the detection of only surface flaws, skin pt trada dry ship report, and the pt trada dry ship report should be on a smooth clean surface where excessive penetrant pt trada dry ship report be removed prior to being developed.
Conducting the test on rough surfaces, such as "as-welded" welds, will make it difficult to remove any excessive penetrant and could result in false indications. Water-washable penetrant should be considered here if no other option pt trada dry ship report available. Also, on certain surfaces a great enough color contrast cannot be achieved or the dye will stain the workpiece. Limited training is required for the operator pt trada dry ship report although experience is quite pt trada dry ship report. Proper cleaning is necessary to assure that surface contaminants have been removed and any defects present are clean and dry. Some cleaning methods have been shown to be detrimental to test sensitivity, so acid etching to remove metal smearing and re-open the pt trada dry ship report may be necessary.
From Wikipedia, the free encyclopedia. Authority control NDL : Categories : Nondestructive testing. Namespaces Article Talk. Views Read Edit View history. Help Pt trada dry ship report An Argument in Favor of Polyethylene in Productiction edit Community portal Recent changes Upload file. Download as PDF Printable version. Wikimedia Commons. Wikimedia Commons has media related to Liquid penetrant inspection. NDL :